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January 12, 2025 20 min read 0 Comments
High tunnels offer protection from the elements, allow growers to extend their season, and take advantage of vertical space. Controlling the environment where our fruits, veggies, herbs, and flowers live hugely benefits yields, growth rate, and the quality of products we can provide.
Growers worldwide continue to adjust growing conditions as our climate changes and becomes more unpredictable. Our food system’s resilience and security rely on this ability to shift, but let’s not forget about the flower farming world.
In this article, small-scale farmer Jenna Rich spoke with Vanessa Campbell of Full Sun Farm in Big Sandy Mush, North Carolina. Campbell has been growing in high tunnels for over 15 years and selling her products at the longest-running farmers’ market in the state, the North Asheville Tailgate Market. She offers excellent insight on growing in high tunnels, shares tips and tricks, and speaks to the joys of producing high-demand flowers for her community.
As the demand for locally grown cut flowers and bouquets continues to grow, cut flower farmers have adopted high tunnels, which have many advantages.
High tunnels are certainly an investment; there are aspects to consider before you plunge into high tunnel shopping.
Read our article, “What You Need to Know for Successful Winter Growing in High Tunnels, Greenhouses, and Gardens,” for details on growing in high tunnels through the winter.
Market demand, personal preference, growth habits, and spacing are essential when selecting cut flowers to grow. We will discuss each of them here and then dive into some popular choice flowers that perform well in high tunnels.
When selecting flowers, consider your region’s climate. Sweet peas and feverfew, for instance, perform better in areas with long, cool springs, like New England. However, you’ll have to hold off on planting frost-sensitive dahlias in colder regions, but they’ll be off to the races in a North Carolina high tunnel in the spring with some added frost blanket protection.
When trialing a new flower, learn about its ideal conditions, what temperatures it can survive, and what other growers are experiencing. If you have data on temperatures your high tunnel experiences, this will be helpful when selecting flowers.
Pro tip: When a cold spell is forecasted, place low-tunnel hoops over your flowers, add a string of incandescent holiday lights, and cover the beds with frost blankets. The lights will add several degrees of much-needed extra heat overnight. Vanessa swears by this trick and claims it has helped early-season flowers survive temperatures of 17°F (-8°C).
While it’s difficult to forecast the market's demand for the following year, social media, seed catalogs, blogs, and your customers can help you predict up-and-coming trends. Local flowers will continue to be in high demand, so keeping your finger on the pulse of the flower farming world will help you increase sales and gain traction in your area as a reliable cut flower source.
Pro tip: Vanessa says if something is trendy, but you don’t have experience growing it, don’t utilize indoor high tunnel space. First, try starting seeds and growing a small amount of these specialty flowers outside. Take notes on how it grows, performs, and sells.
For example, Full Sun Farm used to grow an entire tunnel of lisianthus but struggled with thrips. They weren’t seeing enough profits for all the attention the flowers needed. They have since been moved outdoors and do great!
Decide if the trendy flowers are worth the valuable tunnel space. Consider the additional heat of high tunnels; will they survive the fluctuations and extremes? Do they need the extra protection? Just because something is trendy doesn’t mean it’s right for your farm. Another option is growing it inside a caterpillar tunnel first, then transitioning them to the high tunnel if they perform well.
Related: Season Extension on a Flower Farm
We’ve all been there, growing things just because they’re in demand, but they’re no fun. Farming should be profitable and enjoyable, so while we just discussed market demand and growing what sells, find some joy in what you grow by adding some that are just for you. You may devote one bed to new varieties to trial or install a raised bed for your favorite tulip cultivar whose stems aren’t long enough for cut flower bouquets.
Considering the growth habits of the flowers you’ve selected is essential when choosing your tunnel layout, planning necessary trellising, and pairing plants with similar needs.
High tunnel space is expensive, and preparing garden beds is a lot of work, so these factors should significantly affect your decision to grow them in this prime farm real estate. For example, if something needs 8-foot trellising, a central bed will be less hassle than an outside bed near the wall.
Consider the growth habits and spacing when plotting out tunnel beds. Vanessa encourages new growers to be bold and plant flowers tightly, even though most things you read will tell you otherwise. She says the way to get exceptionally long stems and the most product from valuable high tunnel space is to plant everything at 6-inch spacing, four plants across. The competition for resources you’ve intentionally created makes them reach higher for the sun, resulting in long stems. Her one exception is feverfew, which requires more space to spread out. If your tunnel has proper ventilation control and air circulation, diseases shouldn’t be a significant concern.
Pro tip: Measure trellis netting, which offers the spacing you need, and connect it to two wooden stakes. When it comes time to transplant, lay the netting on the ground. The squares of the netting make for an even, straight grid without much effort. Roll it up and store it safely for your next transplant session.
Building a high tunnel is not for the faint of heart, but kits make it more approachable, and we’re here to help. Before beginning, confirm that you have all the required parts, read the instructions, prepare your site, and gather all the tools needed, including extra hands.
Steel and aluminum structures will be the sturdiest buildings, essential to growers in areas with heavy snow loads and extreme winds. Before ordering a high tunnel, do your research, read testimonials, and get answers to all your questions. Ensure the tunnel comes with everything you need, like Bootstrap Farmer’s Greenhouse Kits, that the bracing and arch spacing align with your region’s needs, and that it’s NRCS-compliant if necessary.
Vanessa remembers installing their first tunnel in 2010, whose sides rolled up manually until 2020. She recommends not skimping on elements you’ll use daily and requiring repetitive motions that could cause injury, like the manual roll-up sides with heavy, 100-foot-long posts. Automations are worth the up-front investment. Full Sun Farm’s original high tunnel doors were plastic held on by wiggle wire tracks, which she said should be well-constructed and sturdy to withstand wind gusts and general wear and tear.
Choose a UV-resistant plastic built to last. It should be at least 6-mil thick and transmit enough light to allow healthy growth. Consider a double layer of plastic in areas with high snow loads and woven plastic for extra durability in areas with strong winds and difficult to tear. What is the Best Plastic Covering to Use for a Greenhouse? Our Guide to Greenhouse Plastic
The height you choose should allow you to grow the varieties you want and work within your property's boundaries. Consider building height regulations in the area you need to adhere to.
Drip line irrigation is the most common and effective way to water high tunnels. It’s efficient, practices deep watering, and can automate a schedule and distribute fertilizer. Deep watering is a method of irrigation that delivers water to a plant’s root zone without fear of evaporation. Keeping water off plants’ foliage also decreases the risk of fungal disease.
Set timers to irrigate on whatever schedule you need. Some farmers water every other day for an hour or more each time, while others water for less time more frequently.
Bootstrap Farmer’s Watering Timer - Two-Dial Hose End Timer allows you to set the duration from 2 to 240 minutes. Advanced timer systems can monitor soil moisture levels and turn irrigation on based on your tunnel's needs. You can also adjust the valves on each bed to turn them off or on according to what’s growing. The frequency depends on the time of year, growing region, your plants’ needs, soil type, and the available pressure of your water system.
Building active and passive ventilation into your high tunnel is a crucial step that will help regulate temperatures inside, circulate air to keep it fresh and healthy, aid in pollination, and control pests. Size, design, climate, and budget will factor into what type of ventilation you install. Getting expert advice on selecting a system is advised. While you can install mechanisms later, your tunnel will be more efficient and productive immediately if you include them in your initial build.
Passive ventilation includes vents that allow hot, stale air to escape, sidewalls that rollup to allow fresh air to enter and facilitate cross-ventilation, and windows and doors that open the way you would your windows and doors at home on a nice day for a natural breeze.
Active ventilation involves exhaust fans that pull out stale air, circulation fans (HAF) that move fresh air around inside, and air exchange systems that involve intake fans or vents to balance the ecosystem.
Related: Managing a Greenhouse | Regulating Humidity & Temperatures
Based on the width and length of your tunnel, draw up a map of what you want the beds to look like before getting to work. Many small-scale farmers use a permanent bed system with 30-inch bed spacing and 12 to 18-inch pathways. Streamlining your farm so beds are the same length and width allows you to cut row cover, insect netting, and landscape fabric to the same size, and it will fit anywhere. Some tilthers, broad forks, and rakes are made to fit this system because of its popularity.
Convert your measurements into inches to make the layout more straightforward. Below is an example of a breakdown using a 30-inch bed system.
Example: Your tunnel is 30 x 54 feet long, or 360 x 648 inches. Decide how wide you’d like the pathways to be, and add that to the 30-inch width for each bed. Consider leaving some space along each wall for ease of planting and harvesting.
For a 12-inch pathway: 30-inch bed + 12-inch pathway = 42 inches. 360 / 42 = 8.5.
Create eight 30-inch beds, bringing the two outside beds to the wall.
For an 18-inch pathway: 30-inch bed + 18-inch pathway = 48 inches. 360 / 48 = 7.5.
Create seven 30-inch beds, leaving a few inches on each edge.
While you could create six beds with more prominent pathways, this does not utilize the space to its highest potential.
Leave the extra 4 feet divided into the two ends of the tunnel for walking space and tool storage. While stretching them to the wall might be tempting, you’ll find it much more “lean” or efficient to leave clear routes to tools and doors. The space at the end also allows for weight bag storage when using frost blankets or insect netting on a bed. Check out Ben Hartman’s book The Lean Farm to learn more about incorporating ideas from lean farming on your farm.
Flower sowing schedules should be an evolving document that changes as you gain experience.
Vanessa grows flowers in her high tunnel to extend the season and takes advantage of her growing zone’s short winters.
For fall plantings:
There are some ideal candidates for fall planted overwintering, but be sure to have a market to sell them, as they’ll be ready in late winter or early spring. There is a bit of a difference in bloom time across zones, but generally, you can count on ranunculus, anemones, and tulips blooming three to four months after you plant them. Count backward from the date you want them to bloom and adjust your sowing schedule. Plan to plant corms and bulbs between November and February.
Pro tip: For easier covering and uncovering, stake short wooden posts in your garden beds and add tennis balls to the tops. The balls protect frost blankets from tearing with the frequent frost blanket movement required in the early season.
For spring and summer plantings:
Direct sow flower seeds as soon as you can work the soil or as advised on the seed packet. Ensure no weeds are present. Keep the soil moist until germination. Set up drip irrigation lines immediately instead of trying to maneuver lines around young, vulnerable seedlings later.
Pro tip: Pinch back snapdragons, celosia, marigolds, salvia, zinnias, cosmos, calendula, and rudbeckia when seedlings are two to three inches tall to encourage a bushier growing habit and increased productivity.
Whether or not you plant successions depends on the species’ longevity, productivity, and ability to handle the heat. While snaps and cosmos will continue to provide fresh flushes of blooms with regular harvesting, ageratum, cockscomb, and celosia will do best when planted successively a few weeks to a month apart. Plant tubers and bulbs once annually.
The timing between successions depends on the plant type, your growing region, and market demand.
High tunnels offer protection from the elements but also experience extremes as temperatures increase. Monitor soil moisture, temperatures, humidity, and air circulation to keep plants healthy. Invest in a simple moisture meter, temperature sensors, and an EC meter to measure electrical conductivity. Hanna Instruments makes affordable, high-performing tools great for small-scale farmers.
Annual maintenance of the high tunnel itself is essential. If you ignore minor repairs like plastic tears and gaps that allow cold air to seep in, health and yields will suffer. Also, minor issues will continue to grow; you should deal with them before they become more significant and potentially cost a lot of money to fix. Make a list of items to inspect while preparing for winter to get in the habit of servicing tools and machinery and making repairs.
Fertilizers should be water-soluble so they are absorbed quickly and efficiently into the soil and immediately available to plants. Since high tunnel soil does not receive precipitation, soluble salts may build up.
Manage the fertility in your high tunnel differently than in outside beds because there is no precipitation to flush salts out and because there is overall nutrient depletion. Test soil fertility and pH annually to help guide what you amend with and how often. As you gain experience, you’ll learn the signs of nutrient deficiencies and stressors that affect growth, health, and productivity.
Consider how long your flowers will be in the ground. Like tomatoes or peppers, long-season and overwintered flowers require more fertilization. Work in well-aged manure or compost, but don’t overdo it, as high nitrogen can lead to stress and disease. Plants don’t need fertilization during their dormancy, but you should follow a schedule once new growth appears.
Use a light deprivation silage tarp before planting to rid the area of weeds and remove debris that could harbor disease. Run fans and vent the high tunnel to keep the air fresh. As planting time gets closer, monitor the temperatures and humidity. Provide as constant and consistent conditions as possible to avoid stress on plants.
Related: Using Silage Tarp for Organic Weed Control and Bed Prepping
Some pests and weeds can transmit dangerous diseases, so know what to look for and how to get rid of them quickly to avoid crop loss.
Reduce pest pressure by:
Cutworms and slugs are significant pests that cause extreme damage to young seedlings and are common in the spring. Unfortunately, both are nocturnal, so they’re hard to control. Caterpillars, flea beetles, and thrips are also heavy hitters. A University of Illinois Urbana-Champaign Illinois Extension study looked at the effects of aphids, whiteflies, and leafhoppers in high tunnels after they released natural predators with decent results. The key is finding something that doesn’t cost farmers a lot of money and aligns with their growing practices. Contact your local extension office for help building an integrated pest management (IPM) plan in your tunnel.
Reduce the risk of disease by:
High tunnels often provide the perfect warm, humid conditions for spreading diseases quickly. Managing humidity will help reduce the risk of powdery mildew, crown and root rot, and gray mold. Keep levels at 25% to 70%. I cannot stress the importance of proper ventilation when growing in a high tunnel, especially during winter. Opening end walls and ridge vents will allow stale air to exit and fresh air to enter, circulating new air and cooling the space down.
If you practice regular harvesting and deadheading, pruning won’t be necessary. However, prune large, unruly plants to maintain shape and tidiness. Most plants can tolerate losing a third of their size without adverse effects. Prune perennials as advised, removing old or dead wood during dormancy.
Related: How to Propagate Roses From Cuttings: The Best Way to Grow New Roses From Stem Cuttings
Harvest early in the morning after the dew has dried up and before the sun becomes hot and blooms open. Give harvest buckets a good wash with dish soap, a splash of household bleach mixed with water, and a sturdy brush. Any bacteria in the bucket will quickly infect your freshly cut flower stems, so this step is imperative for the flowers’ longevity. Rinse the buckets and fill them about ⅓ with fresh water. Grab clean, sharp snips and head out to your fields.
While this differs slightly by species, here are a few general rules:
As you gain experience harvesting new varieties of flowers, note how they continue to grow, stem length, bloom period length, storage time in the cooler, and vase life. This data will help shape your future decisions about what flowers are worthy of your high tunnel space.
Experiment with the storage temperature and floral preservation mixed into your harvest water. Vanessa indicated that while she has tried them in the past, they’re expensive, and she didn’t notice enough of a difference to make them worth continuing to use. She does, however, hand out packets of flower food to each customer who purchases bouquets at the farmers’ market.
Store flowers in a cooler set around 36°F (2°C) away from ripening fruits like melons that may decrease their vase life. Pro tip: Zinnias don’t love cold temperatures, even after harvest. Keep them out of the cooler for short-term storage, away from direct sun and heat, as long as you use them within a day or two.
Related: How to Grow Sunflowers For Cut Flowers with Vail Family Farm
Snapdragons, stock, sunflowers, marigolds, and feverfew are forgiving flowers to plant and care for. Beginners can successfully grow these and gain the confidence they need when transitioning to more challenging flowers.
Protection from inclement weather patterns and frost allows growers to start seeds, transplant seedlings earlier, and grow later into the fall. Controlling the conditions, water, and humidity increases overall health and production. Being the first to market will create demand, and producing late-season blooms will increase profits.
In certain regions, yes, high tunnels can produce cut flowers year-round. With experience and proper soil and fertility upkeep, your high tunnel can grow flowers well beyond their traditional seasons, allowing you to charge more for highly demanded products in the “off-season.” Consider growing cold-hardy edible flowers in the shoulder season to boost income.
The cost of high tunnels varies greatly depending on production, the materials used, their size, and additional components like wind bracing, end walls, gothic-style bows, etc. Growers should consider site work, drainage, power, heat, labor costs, and any material needed, like topsoil or drainage stones.
Depending on the dimensions, accessories, and size selected, you should expect to spend between $5 and $12 per square foot.
Climate is a significant factor to consider when selecting flowers. Select flowers that thrive in your local conditions instead of pushing the boundaries of your growing zone. Overwintered and spring-planted sweet peas may do great in Vermont but will peter out when temperatures spike in early May. Learn about successful cool-weather techniques for producing hardy annuals in Lisa Mason Ziegler’s Cool Flowers, no tunnel heating required!
Knowing the limits of your growing zone is essential. You’ll learn what thrives in your high tunnel by experimenting and collecting good data.
Written by Jenna Rich of Partners’ Gardens LLC.
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